In the medical and surgical instrument manufacturing sector, there's a growing demand for materials that offer precise accuracy, durability, and sustainability. Traditional materials like aluminum and composites are being challenged by innovative technologies, paving the way for greater material diversity and manufacturing efficiency.
Producing medical and surgical instruments demands precision, balancing strength, weight, and accuracy. Composites are favored for their inherent radio-lucency, enabling clear visualization during procedures like X-rays, crucial for accurate placement. Yet, conventional subtractive composite manufacturing processes yield substantial waste and encounter difficulties in attaining the exacting tolerances necessary across numerous sterilization cycles for potential multiple uses. Moreover, they grapple with meeting cost and flexibility demands. Addressing these demands a shift towards more adaptable and sustainable manufacturing methods.
9T Labs offers Additive Fusion Technology (AFT)™, a cutting-edge manufacturing solution that revolutionizes the production of medical and surgical instruments. AFT enables the rapid and efficient production of small, intricate parts with superior strength and sustainability. By leveraging AFT, manufacturers can produce carbon fiber parts with exceptional precision and performance, meeting the stringent requirements of the medical industry.
In a feasibility study focusing on surgical aiming arms, AFT showcased remarkable results. In fact, AFT reduced material waste by 60 percent compared to traditional composite milling manufacturing methods, leading to significant cost savings while increasing structural integrity and performance thanks to the continuous fiber deposition accuracy.
Discover how AFT and our smart factories can support your medical and surgical instrument production needs. As additive manufacturers specializing in carbon fiber parts, we offer sustainable manufacturing solutions that optimize cost, performance, and environmental impact. Contact us to explore the possibilities of AFT in revolutionizing your manufacturing processes.